Shri Balaji Alloys Corporation Blog http://www.sbacindia.co.in/blog/ Latest Products Sun, 18 Apr 2021 11:44:56 +0530 en-us http://www.sbacindia.co.in CI Electrodes Manufacturer – Manufacturing of CI electrodes with high-quality process http://www.sbacindia.co.in/blog/ci-electrodes-manufacturer-manufacturing-of-ci-electrodes-with-high-quality-process_7805.htm Tue, 24 Dec 2019 12:46:58 +0530 <p><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">The detail you need to know before buying CI Electrodes from Manufacturer-</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Cast iron is very difficult to weld. Also, no two pieces are the same to make the repairing flawless. It comprises a high carbon content that is around 10 times that of steel. CI electrodes are required to simplify the process.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">By its nature cast iron is hard. Some of the common repairs come for cracks or broken casings. It can be welded by using stick cast iron electrodes and in some cases; it can be brazed using bronze filler rods.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">What leading <a href="https://www.sbacindia.co.in/iron-welding-electrodes.htm">CI Electrodes Manufacturer</a>:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /></p> <p style="padding-left: 30px;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• High carbon content</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Excellent strength and high resistance to corrosion</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Produce high-quality welds</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Suitable for all position welding</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Lesser surface penetration</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Ideal for repairing foundry defects</span></p> <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Factors to consider before selecting any welding electrodes:</span></p> <p style="padding-left: 30px;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;"> </span><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">1. The electrode rod should have greater tensile strength than the parent metals.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">2. You have to consider joint design, shape, specifications of base metals and welding positions.</span></p> <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;"> </span><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Precautions to take for handling welding electrodes:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">You must always keep electrodes dry.</span></p> <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Moisture destroys electrode coating which is very harmful to electrodes. Hence, you must keep welding electrodes in a moisture-free environment as soon as it dries up. Various containers are available that assure moisture-free experience.</span></p> <p><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Last but not least, never bend the electrodes as bending can harm electrode coating. It is significant to select the right type of welding rod from <a href="https://www.sbacindia.co.in/iron-welding-electrodes.htm">CI electrodes manufacturer</a> to create clean, strong welds with excellent bead quality.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Welding methods with CI electrodes</span></strong></p> <p style="padding-left: 30px;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Heating Cast Iron Welding</span></strong></p> <p> </p> <p><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">The preferred method of repairs/welding cast iron is to preheat the whole casting and reheat well. This helps to slow down the cooling of the welded area. Preheating temperatures should be around 500 to 1100 degrees Fahrenheit. This can be controlled by the use of special heat crayons.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Try to keep welds small and practice a mild current, peening the weld is also supportive. Let the casting cool down as slowly as possible to decrease the prospects of cracking. One technique to do this is to entomb the casting in the sand that will hold the heat and allow slower cooling. The other option is to use a special insulating blanket.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /></p> <p> </p> <p style="padding-left: 30px;"><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Non-Heating Cast Iron Welding</span></strong></p> <p><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">This method depends on keeping the casting as cool as possible. However, getting the repair done at about 100 degrees will assist. But if you find it hot to the touch then it is too hot. Using specific repair CI electrodes make short welds about an inch long and allow cooling naturally. Testing after the weld is an important part of the procedure to relieve stresses that can cause breaking.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Of the two methods, always be sure to use only one and not to try and mix them up. Learning how to weld cast iron is often a slow and precise job that can take many hours to complete.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Where to buy them?</span></strong></p> <p><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">There are numerous CI Electrodes Suppliers in the market that fulfill the requirement as per the specifications. Here is how they serve the best</span></p> <p style="padding-left: 30px;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Products are made with the help of cutting-edge technologies</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Make sure only the finest quality products get delivered</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Choose the finest quality raw materials for the production</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">• Provide a wide range of welding electrodes</span></p> What Are The Advantages Of Using Iron Electrodes In Welding? http://www.sbacindia.co.in/blog/what-are-the-advantages-of-using-iron-electrodes-in-welding_8474.htm Tue, 31 Mar 2020 11:24:39 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Better welding characteristics, high production and provide weld metal quality is all the ads up to the increase of profitability for the user. This is also the reason why the welding industry has switched to metal electrolytes – both as a coating composition for coated welding electrodes and as a crucial constituent in cored wires.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">These electrodes are available everywhere but it is always advised to choose wisely from a well-known and repeated company. In spite of severe competition from other welding processes, manual metal arc welding with coated electrodes remains one of the foremost important welding methods worldwide. With the addition of a skilful electrode, one can increase the productivity and efficiency of the welding process in their company.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">The increasing demand for flux-cored and metal-cored wires has placed new requirements on the iron electrode utilized in the welding industry. The iron electrode used in welding provides uniform and high-quality performance.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Benefits and Features</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">The iron electrode has for an extended time been one among the foremost important and regularly used raw materials within the welding industry. A good quality iron powder is what makes it a good material to be used. Additions of iron powder in electrode coatings are often anything from a couple of percents up to quite 60%.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">In some metal-cored wires, the iron powder can account for up to 80% of the core material. Therefore iron electrodes from good <a href="https://www.sbacindia.co.in/">iron welding electrodes supplier in India</a> are necessary to make your welding process a hit. </span><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Using iron electrodes in the process of welding had several advantages like higher efficiency also as improved welding characteristics and weld metal quality.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Read through to know about the advances of iron electrodes in the welding process.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">It Improves the Welding Process</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">It is a well-known incontrovertible fact that additions of iron electrodes in welding companies contribute to improved welding characteristics. The results are often smoother and more stable arc, lower spatter losses, improved re-striking also nearly as good bead appearance and straightforward slag removal.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Improves the Quality of Metal Welding Process</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Additions of a good quality iron electrode made of the best iron powder coating when used in welding electrodes have a positive effect on final weld quality. This is often particularly important for electrodes used for critical applications and where the stress on mechanical properties is high.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Increases the Efficiency</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Adding iron electrodes in the welding process increases metal recovery. Moreover, by diluting the electrode coating with iron powder, the warmth generated during welding is going to be more efficiently utilised. Iron electrode additions also allow the process to rise at much higher amperages without overheating. Beating all, this leads to improved efficiency and better deposition rates.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: 11px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; white-space: normal; widows: 2; word-spacing: 0px; background-color: #ffffff; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;">Therefore, using good quality material is quite beneficial as mentioned above. Use iron electrodes from the best <a href="https://www.sbacindia.co.in/">iron welding electrode supplier in India</a> and increase the efficiency and production of the welding process in your company. Use them in a better way to get better and fast results.</span></p> Qualities supplied by renowned CI Electrodes Manufacturer http://www.sbacindia.co.in/blog/qualities-supplied-by-renowned-ci-electrodes-manufacturer_8859.htm Tue, 23 Jun 2020 15:04:05 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Cast iron is very difficult to weld. Also, no two pieces are the same to make the repairing flawless. It comprises a high carbon content that is around 10 times that of steel. CI electrodes are required to simplify the process.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">By its nature cast iron is hard. Some of the common repairs come for cracks or broken casings. It can be welded by using stick cast iron electrodes and in some cases; it can be brazed using bronze filler rods.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Qualities supplied by leading CI Electrodes Manufacturer:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• High carbon content</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Excellent strength and high resistance to corrosion</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Produce high-quality welds</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Suitable for all position welding</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Lesser surface penetration</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Ideal for repairing foundry defects</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Factors to consider before selecting any welding electrodes:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">1. The electrode rod should have greater tensile strength than the parent metals.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">2. You have to consider joint design, shape, specifications of base metals and welding positions.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Precautions to take for handling welding electrodes:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">You must always keep electrodes dry.</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Moisture destroys electrode coating which is very harmful to electrodes. Hence, you must keep welding electrodes in a moisture free environment as soon as it dries up. Various containers are available that assure moisture free experience.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Last but not least, never bend the electrodes as bending can harm electrode coating. It is significant to select the right type of welding rod from CI electrodes manufacturer in order to create clean, strong welds with excellent bead quality.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Welding methods with CI electrodes</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Heating Cast Iron Welding</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The preferred method of repairs/welding cast iron is to preheat the whole casting and reheat well. This helps to slow down the cooling of the welded area. Preheating temperatures should be around 500 to 1100 degrees Fahrenheit. This can be controlled by the use of special heat crayons.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Try to keep welds small and use a low current, peening the weld is also helpful. Let the casting cool down as slowly as possible to decrease the prospects of cracking. One technique to do this is to entomb the casting in the sand that will hold the heat and allow slower cooling. The other option is to use a special insulating blanket.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Non-Heating cast Iron Welding</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This method depends on keeping the casting as cool as possible. However, getting the repair done at about 100 degrees will assist. But if you find it hot to the touch then it is too hot. Using specific repair CI electrodes make short welds about an inch long and allow cooling naturally. Testing after the weld is an important part of the procedure to relieve stresses that can cause breaking.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Of the two methods always be sure to use only one and not to try and mix them up.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Learning how to weld cast iron is often a slow and precise job that can take many hours to complete.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Where to buy them?</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">There are numerous <a href="http://www.sbacindia.co.in/cast-iron-welding-electrodes-supplier.htm" target="_blank">CI Electrodes Suppliers</a> in the market that fulfill the requirement as per the specifications. Here is how they serve the best</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Products are made with the help of cutting-edge technologies</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Make sure only the finest quality products get delivered</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Choose the finest-quality raw materials for the production</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Provide a wide range of welding electrodes</span></p> Most Commonly Used Welding Electrodes You Must Know About http://www.sbacindia.co.in/blog/most-commonly-used-welding-electrodes-you-must-know-about_9028.htm Thu, 16 Jul 2020 09:35:02 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The welding electrodes are commonly used materials in construction, manufacturing, automobiles, and domestic applications. These are usually made with highly conductible metal wires which are coated with specialised chemicals.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">They support high-temperature welding arcs and also form the base material for melting activities and welding joints for metal fusion purposes. It is not a rare sight to pass by automobile repair, construction shops, and maintenance garages and spot some people wearing masks and working on some metal plates.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">All welding electrodes are not the same. There are different variations of electrodes found in that market. The choice of electrode depends on the material that is to be welded, the infrastructure, the procedure, and lastly the desired output at the end.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Following are some of the commonly used electrodes –</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Low Hydrogen Carbon Steel Electrode</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These are high-quality welding electrodes and are coated with hydrogen iron powders. These electrodes are mainly used for low alloy steels and carbon. The tensile strength that can be used on these materials is around 70000 psi.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is powerful enough for versatile applications and is great for welding if you follow the directions. The results are long-lasting, advanced, and non-cracking deposits on steel materials. One can use this electrode for relatively high-stress welding.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Mild Steel Electrodes</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These are widely used electrodes. They have flexible applications and primarily have two different segments. First is the core material such as wire, metal rod, etc. and next is the coating. These electrodes are generally coated with low carbon steel deposits which are of high-quality.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It can also withstand long standing arc and have great yield strength and considerable tensile strength. It is mostly used in the welding process of low alloy steels, mild steels, and galvanised steels. The automobile repairing and manufacturing industries use these electrodes.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Iron Welding Electrodes</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is a unique electrode for cold welding of cast iron. You do not have to preheat to join mild steel to cast iron. It is also suitable for casting iron parts that are prone to erosion, high temperature, and corrosion. Therefore get good quality electrode from renowned iron welding electrode supplier India.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• Stainless Steel Electrodes</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This is also a common type of electrode that is used for the welding process. They can be used for high-temperature applications like in power production industries.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is also used in acid, soap, pharmaceutical equipment, and lastly in fertilizer industries. This electrode provides a great creep resistance when compared to other types and is made with different qualities of stainless steel.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Used in a different range of metals, stainless steel electrodes are one of the best options for welding different materials, like low alloy steels, stainless steel, joining metals, rough steels, and much more.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Choose the best electrodes from trusted and reliable sources. There are several exporters, suppliers, and manufacturers who supply high-quality welding electrodes in India.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Do some research know about the companies well before you make a move? Check their customer reviews, services, experience, and product quality. Also, do not forget to compare the prices. After you checked all the mentioned factors choose the best company and their services according to your needs and preference.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Go for reliable and trusted <a href="https://www.sbacindia.co.in/" target="_blank">welding electrodes Supplier in India</a>. Source your products from them and use them in your company.</span></p> Adamite Steel Welding Electrodes http://www.sbacindia.co.in/blog/adamite-steel-welding-electrodes_9223.htm Mon, 31 Aug 2020 12:42:55 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Welding is a process by which materials like metals or thermoplastics can be joined. It involves high heat by which the base metals joined by melting them together, which results in fusion. This is not the only way, welding does indulge some metal joining techniques like brazing and soldering which do not require the melting if the base metals. Pressure may also be used along with heat, or by itself in the welding process.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Most common welding methods are:</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Shielded metal arc welding (SMAW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Gas tungsten arc welding (GTAW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Gas metal arc welding (GMAW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Flux cored arc welding (FCAW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Submerged arc welding (SAW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">- Electroslag welding (ESW)</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Shielded Metal Arc Welding (SMAW):</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This process uses electricity to generate high heat which is sufficient enough to melt the metal. This melted metal cools down and results in the binding of metal. This method is also known as stick welding method. This process uses a consumable electrode covered with a flax to lay the weld. One of the reasons why shielded metal arc welding is a widely used process is because of its versatility and simplicity of its equipment and operation. It mostly used in welding iron and steel along with a few other metals or alloys.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The equipment required for Shielded Metal Arc Welding (SMAW):</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Electrode: the choice of electrode for SMAW depends on various factors including the weld material, welding position and desired weld properties. These electrodes are coated with a metal mixture to keep it from contaminating, this mixture is called flux. In India, <a href="https://www.sbacindia.co.in/steel-welding-electrodes.htm" target="_blank">adamite steel electrodes</a> are often used for this purpose. It is also really easy to find adamite steel electrode suppliers here. Mostly it is required for the core electrode material to match that of the base metal. But sometimes, in specific cases, you might want a significantly different core material than the base metal.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Power: this process uses electricity to generate high heat for the electrodes to melt. Direct current with a negatively charged electrode results the in the heat of the electrodes. For SMAW, a step down transformer and a rectifier is required. Because the power normally supplied to the welding machine is high-voltage alternating current, the welding transformer is used to reduce the voltage and increase the current.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Applications of Shielded Metal Arc Welding (SMAW):</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">This technique is popular in welding of carbon steel, in the welding of low and high steel alloys. It is also used with the weld in stainless steel and ductile iron. The usage of SMAW with nickel, copper and aluminum is practiced.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">In SMAW, the quality of weld is almost completely dependent on the electrode used. Therefore it is important to figure, which electrode works for your project. If you are choosing something like the adamite steel electrode, make sure that the manufacturer sells a quality product and that too at a good price. These electrodes can be found in both online and regular markets.</span></p> How to choose the right electrodes for welding? http://www.sbacindia.co.in/blog/how-to-choose-the-right-electrodes-for-welding_9411.htm Mon, 28 Sep 2020 11:23:07 +0530 <table border="0" cellspacing="0" cellpadding="0" width="100%"> <tbody> <tr> <td> <table border="1" cellspacing="1" cellpadding="4" width="100%" align="center" bordercolor="#E4E4E4"> <tbody> <tr valign="middle"> <td> <p><span style="font-size: small;">Metalworking, metallurgy, and manufacturing processes use welding devices. Stick electrodes from <a href="https://www.sbacindia.co.in/" target="_blank">welding electrodes manufacturers</a> come in a wide variety of forms, each with different mechanical properties and a certain type of welding power source. Selecting a soldering rod is a challenge because we have to take several considerations into account in selecting the correct option. The right soldering electrodes are quite a challenge.</span><br /><br /><strong><span style="font-size: small;">The following are welding machine classifications:</span></strong><br /><br /><strong><span style="font-size: small;">● MIG Welding Machines:</span></strong></p> <p><strong><span style="font-size: small;"> </span></strong><br /><span style="font-size: small;">Gas welding machines use the arc welding method of gas metal. These devices can generate high-quality solders with minimal bare sold splatter. Staff in car manufacturing primarily use MIG welding machines.</span><br /><br /><strong><span style="font-size: small;">● ARC Welding Machines:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">In stick welding, ARC welding machines are used. An electric arc can be used for metals forging and mixing. ARC welding for steel, stainless steel, and cast iron is usually applied.</span><br /><br /><span style="font-size: small;">● <strong>FCAW Welding Machines:</strong></span></p> <p><span style="font-size: small;"><strong></strong></span><br /><span style="font-size: small;">Flux Cored Arc Welding Flux is used for soldering by the flux within the metal. Even in high winds, these devices operate well, since there is no safety of gas. These soldering machines are used primarily in aluminum and steel.</span><br /><br /><strong><span style="font-size: small;">● Spot Welding Machines:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">These devices give two metal sheet elements the most inexpensive form of welding by welding electrodes. They are also used for reformatting metal molar markings on teeth in orthodontic's facilities.</span><br /><br /><strong><span style="font-size: small;">● TIG Welding Machines:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">These welders use a gas-powered arc welding process to weld stainless steel. TIG soldering machines require a significant period of time for the soldering of materials like brass, copper, titanium, and magnesium.</span><br /><br /><span style="font-size: small;">For your metalwork and manufacturing needs, you will need a superior electrode. It can be amazing and disconcerting to choose the right electrode. When it comes to choosing welding electrodes, attention should be paid to these three basic guidelines:</span><br /><br /><strong><span style="font-size: small;">● Base metal:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">For flawless welding, the characterization of the electrode is critical. A complete match with the metal workpiece of the electrode will guarantee superior soldering. Check the coarse and grainy inner surface of the damaged part or portion that typically indicates that the base material is cast metal. The possibilities are that the base metal becomes magnetic and perhaps carbon steel or alloy steel would be the base metal.</span><br /><br /><strong><span style="font-size: small;">● Welding Current:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">Some particular current types like AC or DC react properly to electrodes. Some electrodes have AC and DC currents compatibility. Electrodes with AC current compatible are advisable for deeper penetration.</span><br /><br /><strong><span style="font-size: small;">● Welding Position:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">Some particular current types like AC or DC react properly to electrodes. Some electrodes have AC and DC currents compatibility. Electrodes with AC current compatible are advisable for deeper penetration. Each electrode is designed to be welded in a specific location. Therefore, we must pick the electrode according to our job location. The soldering location is defined by the name of the electrode itself.</span><br /><br /><strong><span style="font-size: small;">Final Words:</span></strong></p> <p><strong></strong><br /><span style="font-size: small;">In view of the above, the difficulties in choosing the right welding electrode for your application will be solved. Given the large range of electrodes available, many solutions for one problem can therefore be available. If your local soldering supplier or a company representative of a welding electrodes exporter in India can be additional support in the purchase of electrodes.</span></p> </td> </tr> </tbody> </table> </td> </tr> </tbody> </table> <p> </p> A Detailed Overview Of Welding Electrodes http://www.sbacindia.co.in/blog/a-detailed-overview-of-welding-electrodes_9543.htm Sat, 24 Oct 2020 15:10:53 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">A welder generally requires a good quality electrode for generating electric current so that he can do arc welding. In case of welding, the setting is down in a shape which makes the electric current to conduct through the electrode. These electrodes help in joining the loose part with the parent metal with complete ease. When the welder places the tip of the electrode near the parent metal, the electric current passes on from the tip of the electrode and enters the parent metal.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The prime purpose for which these electrodes are used in the field of welding is the process of creating an electric arc. The electrodes manufactured and sold by the <a href="https://www.sbacindia.co.in/iron-welding-electrodes.htm" target="_blank">SG iron welding electrodes manufacturers</a> are available in two types, namely, the positive charge carrying anode and the negatively charged cathode. The welder can easily choose for the right kind of welding electrodes out of the range according to the requirement and application.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">What are the factors that you need to consider when choosing welding electrodes?</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">When choosing for the right kind of welding electrode, several factors should be paid attention. Here are a few points which you need to look into before investing an electrode.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• The rod of the electrode should have a high tensile strength compared to the metals on which it will be used.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">• While buying a welding electrode, you need to check for the specifications and the positions of welding which a particular electrode provides. It should match the joint design, shape and specifications of the parent metals you deal with.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">In other words, it can be said that while buying welding electrodes, you need to ensure that the design of the electrode matches to the application field you deal in. The quality of the electrode must be worth the value you are investing in. It is usually recommended to buy these welding electrodes from reputable companies which provide a strong, durable and reliable option at an affordable price.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">What are the various types of Welding Electrodes?</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The different type of welding electrodes which are sold by the SG iron welding electrodes manufacturers can be broadly classified into two basic types, depending on the process and mechanism. They are:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The Consumable Electrodes:</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These electrodes have a very low point of melting. These type of electrodes are generally used in the field where welding is done using the Inert metal Gas. These consumable electrodes are made out of materials like such steel, nickel and steel.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">While using these electrodes, the user must strictly consider the precaution of replacing the consumable electrodes after a fixed interval of time and use. You need to alert and check these electrodes regularly to avoid issues.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The only disadvantage of these electrodes is that it does not serve many Industrial applications. Despite this issue, these electrodes are very simple and require no special maintenance.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The Non-Consumable Electrodes:</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These Electrodes are often called as the Refractory Electrodes. These are compatible for use in different industrial applications and are usually made out of materials like carbon, graphite or tungsten. These electrodes have a high melting point; they do not melt during welding. However, while using these Electrodes, the welder needs to make use of shielding gases to protect the welding area from coming in contact with the oxygen and other surrounding gases of the atmosphere.</span></p> Adamite Steel Electrodes To Assures Optimum Outcome When Used In Welding http://www.sbacindia.co.in/blog/adamite-steel-electrodes-to-assures-optimum-outcome-when-used-in-welding_9595.htm Sat, 31 Oct 2020 12:28:40 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Electrodes play a vital role in welding. Different types of welding electrodes are offered by the leading suppliers in the market. The professionals have wide varieties to choose for their specific purpose. Some of the renowned types of electrodes are made from metalcore, solid core and flux core. Primarily, admite steel electrodes are available to ensure optimum outcome.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">What is Adamite steel?</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Adamite Steel is a multipurpose alloy used for many hot-rolling protective cover applications commonly castoff in</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /></p> <ul> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">roughing,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">intermediate, and</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">finishing stands of the beam or structural mills</span></li> </ul> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">These are utilized in heavy-duty industries for welding any medium and heavy sections. They are principally used in applications where substantial wear resistance is important along with significant strength and sturdiness.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The adamite steel welding electrodes are highly appreciated for their strength, stiffness, and hot crack resistance. There are leading manufacturers that offer these electrodes in varying specifications as per the requirements of consumers.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Features:</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /></p> <ul> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">High wear resistance and strength</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Inner hardness is the same as that of the surface</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Stronger than cast iron</span></li> </ul> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"> </span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Application</span></strong></p> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"> </span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">A hard finish, electrode, functions well in all predictable positions. Typical applications include</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /></p> <ul> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">chipper knives,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">conveyer bucket lips,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">shear blades,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">rock crusher,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">rock drill,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">tractor grousers,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">hot work dies,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">crusher hammer</span></li> </ul> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"> </span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is also used in the final layer on manganese steel parts subject to high abrasion or impact to protect it from initial wear.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Points to consider while selecting an electrode</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Welding involves conditions that need extreme heat and the electrodes play a very important role in such situations. Therefore, while choosing the electrode, any customer should consider the type of steel to be welded for the purpose first. In this regard, one must contemplate on the mechanical properties, chemical compositions, as well as the microstructure of the steel. The methods of treating steel also play an important role in selecting the electrode.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Other welding electrodes</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /></p> <ul> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">mild steel electrodes,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">low hydrogen type,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">low alloy high tensile,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">stainless steel electrodes,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">hard facing,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">casting,</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">cutting & gouging and</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">maintenance electrode</span></li> </ul> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">All types of electrodes along with <a href="https://www.sbacindia.co.in/steel-welding-electrodes.htm" target="_blank">admite steel electrodes</a> are available at the leading suppliers. Here are their salient features that make them the best to contact.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /></p> <ul> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Deliver the finest quality products</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Products are made with cutting-edge technology</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Chooses the finest quality raw materials</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Possesses qualified team of professionals</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Assures flawless outcome</span></li> <li><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Give home or onsite delivery</span></li> </ul> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is advised to find a reliable and high-grade admite steel electrodes supplier to get on-time delivery and optimum quality.</span></p> What are some of the Most Commonly Used Welding Electrodes? http://www.sbacindia.co.in/blog/what-are-some-of-the-most-commonly-used-welding-electrodes_9865.htm Sat, 26 Dec 2020 17:35:18 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">When it comes to welding, you will see it at the construction sites, factories, automobile repairing shops, etc. Welding requires electrode and here in this article we are going to talk about welding electrodes. Welding electrode has conductible metal wire; the wire is not like any other regular wire. Welding deals with high temperature, and to make the wire suitable for it there is a special chemical coating on it.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The welding electrodes <a href="https://www.sbacindia.co.in/steel-welding-electrodes.htm" target="_blank">Adamite Steel Electrodes Manufacturer</a> offers that support impressively high temperature arcs. Besides that, a welding electrode should support high temperature for melting metals, welding joints, and at the time of metal fusion. While welding there is a glare of flames, that is the reason the person do welding always wear mask.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Things to Know about Welding Electrodes</span></strong></p> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"> </span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">According to Adamite Steel Electrodes Supplier, there are different types of welding electrodes. You will find wide varieties of electrodes in the market. You need to get the electrode as per your requirements. The electrodes are different from each other because they are used for different purposes.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">While speaking of Alloy Steel Welding Electrodes in Raipur, you need proper infrastructure to do welding work. Now, let’s talk about different types of welding.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Mild Steel Electrodes</span></strong></p> <p style="text-align: justify;"><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;"><br /></span></strong></p> <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">You will see a wide use of mild steel electrode that has two segments- the coating and the core. Usually, the core is wire, metal, or rod and high-quality carbon steel deposits are used for coating. Welding with this electrode provides strength and sustainability. To weld mild steel like galvanizing low alloy steel this electrode is used.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Low Hydrogen Carbon Steel Electrodes</span></strong></p> <p style="text-align: justify;"><strong></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The low hydrogen carbon steel electrode is a high-quality electrode that comes with low hydrogen powder coating. To weld low alloy steel and carbon you can use this electrode. The use of this electrode is versatile as it gives advanced and long-lasting result. By using this welding electrode you can do high-stress welding.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Stainless Steel Electrodes</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">If you are talking about a very common welding electrode then stainless steel electrode is one of them. Industries use this welding electrode for high-temperature application. The electrode has impressive resistance power and made of different qualities of stainless steel. People use these welding electrodes in different industries from automobile to hospitals. To weld mild steel, joining metals, etc. you can use this electrode.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">So, these are the types of welding electrodes that you will see widely in different sectors. After learning the details of the types you need to go for Adamite Steel Electrodes Exporter. It is essential to find an exporter that offers authentic welding machine. If you find a manufacturer cum exporter that will be better for you as you can get what you are looking for.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">To find the right kind of product you need to do a little research. There are numerous manufacturers in the market and you need to pick the best one. While choosing make sure that the manufacturer charges fair price.</span></p> All You Need to Know about Welding Cast Iron http://www.sbacindia.co.in/blog/all-you-need-to-know-about-welding-cast-iron_10348.htm Fri, 02 Apr 2021 12:43:10 +0530 <p style="text-align: justify;"><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">It is not impossible to weld the cast iron. In most cases, cast iron welding includes casting repairs, not casting for other members. Reparations will be carried out in a foundry where castings are made, or casting flaws that may be found after the piece has been machined can be fixed.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Why Is Welding Cast Iron Troublesome?</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">High carbon content is the main explanation of why cast iron welding by <a href="https://www.sbacindia.co.in/cast-iron-welding-electrodes-supplier.htm" target="_blank">cast iron welding electrodes supplier</a> can be troublesome. This carbon will move to the weld metal and/or the thermal zone adjacent to the weld metal during the welding process, causing high hardness/fragility. This is how Cast Iron is renowned for the cracking of post sold.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Process for Welding Cast Iron</span></strong></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The gas welding process heats Cast Iron more slowly than Arc and the light is lower than the arc with welding electrodes for cast iron. That means that carbon migration is usually not an issue. It is necessary to use a patented cast iron rod Gas soldering rod. Just the heat required for big parts is the real downsides to Gas Welding Cast Iron. The Gas Welding process is also sluggish.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The best all-round method for Welding Cast Iron used by ci electrodes supplier, if the right welding rods are used is Arc/Stick Welding. The graphite is especially filled with graphite and chemically links the carbon in the cast-iron, which limits its migration to the soil metal and to the heat region.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">The Cast iron Rod, Ferro Nickel and Pure Nickel are two famous forms. Usually, ferro-nickel is 53% steel and 47% nickel. Cast Iron to Steel is more suited for welding, which is cheaper than a pure nickel. A smoother, more mixed weld deposit is produced by pure nickel. I'd recommend using Ferro-Nickel, except that Pure Nickel is strictly needed.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">I don't believe that Mig Welding is a perfect way for Cast Iron to weld. Although flux-cored wires are available as a professional, I would not recommend Mig Welding Cast iron unless you have a repeating application for which you will create a process.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Tig Welding is not regarded as an acceptable Welding Cast Iron procedure. An open arc such as Tig does not allow carbon migration to be mitigated.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><strong><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">Techniques In Welding</span></strong><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">1. Create the job with a 'U'-shaped groove, prevent sharp corners, which may increase heat that exacerbates carbon migration.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">2. Use the right welding rod kind.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">3. Be sure the component is AT LEAST at room temperature and that it can be helpful to apply a little pre-heat but just to steam the component to the touch.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">4. Limit soldering quantity in a run. Do not set a continuous run as a guideline, which is more than 10 times the diameter of the welding rod used. After all, multiple runs must be located in various component parts (see graphic in next item).</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">5. For instance, you can solder the 32 mm run when you patch a 300mm crack with a 3.2 mm rod and run another 32 mm on another component. This is the aim of short runs to avoid making the weld area get too warm.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">6. If you patch the crack, execute a bead at either end of the crack to prevent it further from spreading.</span></p> <p style="text-align: justify;"><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">7. Maintain the welding rod upright, not at an angle, as other sticks.</span><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><br style="color: #333333; font-family: Arial, Helvetica; font-size: 11px;" /><span style="color: #333333; font-family: Arial, Helvetica; font-size: small;">8. Don't expect cast iron to sold quickly; it is important to take your time to do it correctly.</span></p>